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Manual S100

Manual do Inversor de Frequência S100 da LSIS.

1 Preparing the Installation..................................................................................1
1.1 Product Identification.................................................................................1
1.2 Part Names................................................................................................3
0.4-22kW Models..........................................................................3
30-75kW Models...........................................................................5
IP66 Models ..................................................................................6
1.3 Installation Considerations........................................................................8
1.4 Selecting and Preparing a Site for Installation.........................................9
1.5 Cable Selection .......................................................................................13
2 Installing the Inverter.......................................................................................15
2.1 Mounting the Inverter ..............................................................................17
2.2 Cable Wiring ............................................................................................21
2.3 Post-Installation Checklist.......................................................................53
2.4 Test Run...................................................................................................55
3 Learning to Perform Basic Operations ........................................................57
3.1 About the Keypad....................................................................................57
0.4-22kW Models........................................................................57
30-75kW Models.........................................................................58
About the Display........................................................................58
Operation Keys ...........................................................................62
Control Menu...............................................................................64
3.2 Learning to Use the Keypad...................................................................67
Display Mode Selection (30-75kW models only)......................67
Group and Code Selection.........................................................70
Navigating Directly to Different Codes.......................................75
Setting Parameter Values ..........................................................77
Configuring the [ESC] Key (0.4-22kW models only)................80
3.3 Actual Application Examples ..................................................................81
Acceleration Time Configuration (0.4-22kW models only).......81
Frequency Reference Configuration (0.4-22kW models only) 82
Jog Frequency Configuration (0.4-22kW models only)............83

Initializing All Parameters ...........................................................84
Frequency Setting (Keypad) and Operation
(via Terminal Input) ....................................................................86
Frequency Setting (Potentiometer) and Operation
(Terminal Input)..........................................................................87
Frequency Setting (Potentiometer) and Operation (Keypad)..88
3.4 Monitoring the Operation ........................................................................90
0.4-22kW Models........................................................................90
30-75kW Models.........................................................................93
4 Learning Basic Features.................................................................................99
4.1 Setting Frequency Reference...............................................................102
Keypad as the Source (KeyPad-1 setting)..............................102
Keypad as the Source (KeyPad-2 setting)..............................103
V1 Terminal as the Source.......................................................103
Setting a Frequency Reference with Input Voltage
(Terminal I2) ............................................................................. 110
Setting a Frequency with TI Pulse Input ................................. 111
Setting a Frequency Reference via RS-485
Communication........................................................................ 113
4.2 Frequency Hold by Analog Input.......................................................... 114
4.3 Changing the Displayed Units (Hz
Rpm).......................................... 115
4.4 Setting Multi-step Frequency................................................................ 115
4.5 Command Source Configuration.......................................................... 117
The Keypad as a Command Input Device.............................. 117
Terminal Block as a Command Input Device
(Fwd/Rev Run Commands).................................................... 118
Terminal Block as a Command Input Device
(Run and Rotation Direction Commands).............................. 119
RS-485 Communication as a Command Input Device..........120
4.6 Local/Remote Mode Switching.............................................................120
4.7 Forward or Reverse Run Prevention ...................................................122
4.8 Power-on Run........................................................................................123
4.9 Reset and Restart .................................................................................124
4.10 Setting Acceleration and Deceleration Times......................................125

Acc/Dec Time Based on Maximum Frequency......................125
Acc/Dec Time Based on Operation Frequency......................126
Multi-step Acc/Dec Time Configuration ...................................127
Configuring Acc/Dec Time Switch Frequency.........................129
4.11 Acc/Dec Pattern Configuration.............................................................130
4.12 Stopping the Acc/Dec Operation..........................................................132
4.13 V/F(Voltage/Frequency) Control...........................................................132
Linear V/F Pattern Operation...................................................132
Square Reduction V/F pattern Operation................................133
User V/F Pattern Operation .....................................................134
4.14 Torque Boost..........................................................................................135
Manual Torque Boost................................................................135
Auto Torque Boost-1.................................................................136
Auto Torque Boost-2.................................................................137
4.15 Output Voltage Setting..........................................................................137
4.16 Start Mode Setting.................................................................................138
Acceleration Start......................................................................138
Start After DC Braking ..............................................................138
4.17 Stop Mode Setting.................................................................................139
Deceleration Stop .....................................................................139
Stop After DC Braking ..............................................................139
Free Run Stop...........................................................................141
Power Braking...........................................................................141
4.18 Frequency Limit.....................................................................................142
Frequency Limit Using Maximum Frequency and Start
Frequency ................................................................................142
Frequency Limit Using Upper and Lower Limit Frequency
Values.......................................................................................143
Frequency Jump.......................................................................144
4.19 2
nd Operation Mode Setting..................................................................145
4.20 Multi-function Input Terminal Control....................................................146
4.21 P2P Setting............................................................................................147
4.22 Multi-keypad Setting..............................................................................148

4.23 User Sequence Setting.........................................................................149
4.24 Fire Mode Operation.............................................................................157
5 Learning Advanced Features.......................................................................159
5.1 Operating with Auxiliary References....................................................161
5.2 Jog operation.........................................................................................165
Jog Operation 1-Forward Jog by Multi-function Terminal ......165
Jog Operation 2-Fwd/Rev Jog by Multi-function Terminal .....167
Jog Operation by Keypad.........................................................167
5.3 Up-down Operation...............................................................................168
5.4 3-Wire Operation...................................................................................170
5.5 Safe Operation Mode............................................................................171
5.6 Dwell Operation.....................................................................................172
5.7 Slip Compensation Operation ..............................................................174
5.8 PID Control ............................................................................................175
PID Basic Operation.................................................................176
Pre-PID Operation ....................................................................181
PID Operation Sleep Mode......................................................182
PID Switching (PID Openloop) ................................................183
5.9 Auto Tuning............................................................................................183
5.10 Sensorless Vector Control for Induction Motors..................................187
Sensorless Vector Control Operation Setting
for Induction Motors.................................................................189
Sensorless Vector Control Operation Guide
for Induction Motors.................................................................193
5.11 Sensorless Vector Control for PM (Permanent-Magnet)
Synchronous Motors.............................................................................194
Detecting the Initial Pole Position ............................................196
Sensorless Vector Control Mode Settings for PM
Synchronous Motors ...............................................................197
Guidelines for Running a PM Synchronous Motor
in Sensorless Vector Control Mode........................................201
5.12 Kinetic Energy Buffering Operation......................................................204
5.13 Torque Control.......................................................................................207
5.14 Energy Saving Operation......................................................................210

4.23 User Sequence Setting.........................................................................149
4.24 Fire Mode Operation.............................................................................157
5 Learning Advanced Features.......................................................................159
5.1 Operating with Auxiliary References....................................................161
5.2 Jog operation.........................................................................................165
Jog Operation 1-Forward Jog by Multi-function Terminal ......165
Jog Operation 2-Fwd/Rev Jog by Multi-function Terminal .....167
Jog Operation by Keypad.........................................................167
5.3 Up-down Operation...............................................................................168
5.4 3-Wire Operation...................................................................................170
5.5 Safe Operation Mode............................................................................171
5.6 Dwell Operation.....................................................................................172
5.7 Slip Compensation Operation ..............................................................174
5.8 PID Control ............................................................................................175
PID Basic Operation.................................................................176
Pre-PID Operation ....................................................................181
PID Operation Sleep Mode......................................................182
PID Switching (PID Openloop) ................................................183
5.9 Auto Tuning............................................................................................183
5.10 Sensorless Vector Control for Induction Motors..................................187
Sensorless Vector Control Operation Setting
for Induction Motors.................................................................189
Sensorless Vector Control Operation Guide
for Induction Motors.................................................................193
5.11 Sensorless Vector Control for PM (Permanent-Magnet)
Synchronous Motors.............................................................................194
Detecting the Initial Pole Position ............................................196
Sensorless Vector Control Mode Settings for PM
Synchronous Motors ...............................................................197
Guidelines for Running a PM Synchronous Motor
in Sensorless Vector Control Mode........................................201
5.12 Kinetic Energy Buffering Operation......................................................204
5.13 Torque Control.......................................................................................207
5.14 Energy Saving Operation......................................................................210

Manual Energy Saving Operation ...........................................210
Automatic Energy Saving Operation....................................... 211
5.15 Speed Search Operation...................................................................... 211
5.16 Auto Restart Settings ............................................................................215
5.17 Operational Noise Settings (carrier frequency settings) .....................216
5.18 2
nd Motor Operation...............................................................................218
5.19 Supply Power Transition.......................................................................219
5.20 Cooling Fan Control ..............................................................................220
5.21 Input Power Frequency and Voltage Settings.....................................221
5.22 Read, Write, and Save Parameters .....................................................222
5.23 Parameter Initialization..........................................................................223
5.24 Parameter View Lock............................................................................224
5.25 Parameter Lock.....................................................................................225
5.26 Changed Parameter Display ................................................................226
5.27 User Group ............................................................................................227
5.28 Easy Start On ........................................................................................228
5.29 Config(CNF) Mode................................................................................229
5.30 Timer Settings........................................................................................230
5.31 Brake Control.........................................................................................231
5.32 Multi-Function Output On/Off Control ..................................................232
5.33 Press Regeneration Prevention ...........................................................233
5.34 Analog Output........................................................................................234
Voltage and Current Analog Output.........................................234
Analog Pulse Output.................................................................237
5.35 Digital Output.........................................................................................240
Multi-function Output Terminal and Relay Settings.................240
Fault Trip Output using Multi-Function Output
Terminal and Relay..................................................................244
Multi-function Output Terminal Delay Time Settings...............245
5.36 Keypad Language Settings ..................................................................246
5.37 Operation State Monitor........................................................................246
5.38 Operation Time Monitor ........................................................................249
6 Learning Protection Features ......................................................................250

6.1 Motor Protection ....................................................................................250
Electronic Thermal Motor Overheating Prevention (ETH).....250
Overload Early Warning and Trip.............................................251
Stall Prevention and Flux Braking............................................253
6.2 Inverter and Sequence Protection........................................................257
Open-phase Protection ............................................................257
External Trip Signal...................................................................258
Inverter Overload Protection....................................................259
Speed Command Loss ............................................................259
Dynamic Braking (DB) Resistor Configuration .......................261
6.3 Under load Fault Trip and Warning ......................................................263
Fan Fault Detection ..................................................................264
Lifetime diagnosis of components ...........................................265
Low Voltage Fault Trip..............................................................267
Output Block by Multi-Function Terminal.................................268
Trip Status Reset ......................................................................268
Inverter Diagnosis State...........................................................269
Operation Mode on Option Card Trip......................................269
No Motor Trip ............................................................................270
Low voltage trip 2......................................................................270
6.4 Fault/Warning List..................................................................................271
7 RS-485 Communication Features ...............................................................273
7.1 Communication Standards...................................................................273
7.2 Communication System Configuration ................................................274
Communication Line Connection ............................................274
Setting Communication Parameters .......................................275
Setting Operation Command and Frequency.........................276
Command Loss Protective Operation.....................................277
Setting Virtual Multi-Function Input..........................................278
Saving Parameters Defined by Communication ....................278
Total Memory Map for Communication ...................................279
Parameter Group for Data Transmission................................279
7.3 Communication Protocol.......................................................................280

LS INV 485 Protocol.................................................................280
Modbus-RTU Protocol..............................................................286
7.4 Compatible Common Area Parameter ................................................289
7.5 S100 Expansion Common Area Parameter........................................292
Monitoring Area Parameter (Read Only).................................292
Control Area Parameter (Read/ Write)....................................297
Inverter Memory Control Area Parameter (Read and Write).299
8 Table of Functions..........................................................................................302
8.1 Operation Group....................................................................................302
8.2 Drive group (PAR→dr)..........................................................................303
8.3 Basic Function group (PAR→bA).........................................................309
8.4 Expanded Function group (PAR→Ad).................................................314
8.5 Control Function group (PAR→Cn)......................................................319
8.6 Input Terminal Block Function group (PAR→In)..................................328
8.7 Output Terminal Block Function group (PAR→OU)............................333
8.8 Communication Function group (PAR→CM)......................................338
8.9 Application Function group (PAR→AP)...............................................342
8.10 Protection Function group (PAR→Pr)..................................................345
8.11 2nd Motor Function group (PAR→M2) ................................................350
8.12 User Sequence group (US)..................................................................353
8.13 User Sequence Function group(UF)....................................................355
8.14 Groups for LCD Keypad Only ..............................................................376
Trip Mode (TRP Last-x)............................................................376
Config Mode (CNF) ..................................................................376
9 Troubleshooting.............................................................................................380
9.1 Trips and Warnings ...............................................................................380
Fault Trips..................................................................................380
Warning Messages...................................................................383
9.2 Troubleshooting Fault Trips ..................................................................384
9.3 Troubleshooting Other Faults...............................................................386
10 Maintenance....................................................................................................391
10.1 Regular Inspection Lists........................................................................391
Daily Inspections.......................................................................391

Annual Inspections ...................................................................392
Bi-annual Inspections ...............................................................394
10.2 Replacing Major Components..............................................................395
Exchange Cycle for Major Components .................................395
10.3 Storage and Disposal............................................................................395
Storage......................................................................................395
Disposal.....................................................................................396
11 Technical Specification.................................................................................397
11.1 Input and Output Specification .............................................................397
0.4-22kW Models......................................................................397
30-75kW Models.......................................................................402
11.2 Product Specification Details................................................................404
11.3 External Dimensions.............................................................................407
0.4-22kW Models......................................................................407
30-75kW Models.......................................................................413
IP66 Models ..............................................................................415
11.4 Peripheral Devices ................................................................................419
0.4-22kW Models......................................................................419
30-75kW Models.......................................................................420
11.5 Fuse and Reactor Specifications .........................................................421
0.4-22kW Models......................................................................421
30-75kW Models.......................................................................422
11.6 Terminal Screw Specification................................................................422
Input/Output Terminal Screw Specification .............................422
Control Circuit Terminal Screw Specification ..........................424
11.7 Dynamic Braking Unit(DBU) and Resistors.........................................425
Braking Resistor Specification (0.4-22kW) .............................425
Dynamic Braking Unit (30-75kW)............................................426
Terminal arrangement ..............................................................426
Dynamic Braking Unit Dimensions..........................................428
Display Functions .....................................................................430
Dynamic Braking Unit Resistors..............................................430
11.8 Continuous Rated Current Derating.....................................................431

11.9 Heat Emmission ....................................................................................434
12 Applying Drives to Single-Phase Input Application.................................435
12.1 Introduction ............................................................................................435
12.2 Power(HP), Input Current and Output Current....................................436
12.3 Input Frequency and Voltage Tolerance..............................................437
Product Warranty ..................................................................................................438
Index........................................................................................................................446